It sounds to me your Revo S is just extremely dirty, then again you have had the reel for 6 years without popping the cover off, HA! Anyhow, the cover should come off with a little bit of force, just don’t overdue it.

Have you tried running something like a think screwdriver around the edge to break up any substance that might be holding it stuck?

You could try running warm water over it or maybe some light penetrating oil to loosen things up? If you do this then be sure to clean, dry and service the reel afterwards.

Like I said before, be careful not to apply to much force, if you cand open it with your hands, I would NOT suggest using pliers.

Thanks for visiting my site. Be sure to tell all of your fishing buddies and come back soon

Until Next Time, Good Luck and Tight Lines To Ya!

Mike

I saw your video on servicing the Abu Garcia RevO S. I have had the reel for 6 years and this is the first time I am opening it for servicing. I unscrewed the thumb screw, twist the palm plate but it does not come loose. It seems to be stuck to the spool. I even tried wedging it loose but it is stuck pretty good. What do you think it is? Help.

Thanks,
Paul